UnitedLayer Accelerates Smart Factory Transformation for Global Automotive Manufacturer

UnitedLayer Accelerates Smart Factory Transformation for Global Automotive Manufacturer

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UnitedLayer enabled a Fortune 50 global leader in automotive component manufacturing, to realize smart factory transformation across global production sites—leveraging edge cloud computing, AI, and data to unlock real-time intelligence, operational agility, and sustainable manufacturing.

Key Challenges

  • Latency & Bandwidth: High latency and limited bandwidth at remote sites blocked real-time production insights and data transfer.
  • Data Security & Compliance: Sensitive manufacturing data required localized, zero-trust security and compliance with strict global standards
  • Disaster Recovery: Lack of a disaster recovery strategy exposed operations to prolonged downtime and data loss during system failures.
  • Sustainability & ESG: Fragmented visibility into energy consumption limited the client’s ability to monitor and reduce usage, hindering ESG compliance.

Solutions Delivered

G3 Edge Cloud for IoT & AI

  • Deployed AI-powered edge infrastructure across 8 global production facilities
  • Integrated Kubernetes-based container orchestration for real-time edge analytics
  • Architected low-latency edge-to-cloud networks for seamless data transfer
  • Consolidated operational data for centralized monitoring and control

G3 Secure Cloud for Manufacturing

  • Implemented zero-trust security with encryption, role-based access, and intrusion detection
  • Designed high-availability systems using n+m cluster architecture
  • Enabled tamper-proof data logging by storing logs in an immutable audit format

G3 Carbon Intelligence for Sustainable Manufacturing

  • Real-time tracking of energy and carbon emissions with AI-driven insights
  • Automated carbon reporting integrated with external sustainability tools
  • Seamless integration with external sustainability tools

Result

UnitedLayer’s AI-powered edge computing framework effectively modernized the client’s operations while laying a robust groundwork for scalable, smooth, and comprehensive smart factory transformation.
  • Consolidated data from edge to cloud, enabling real-time operational visibility and actionable insights
  • Empowered a connected and informed workforce through enhanced data accessibility
  • Leveraged AI-driven process control and predictive maintenance to improve productivity
  • Supported sustainable manufacturing goals with carbon footprint tracking and intelligent recommendations
  • Achieved data integrity and compliance with immutable audit logs, preventing tampering and enabling audit-readiness
Uptime
0 %

<1 min RPO & <15 min RTO

Achieved with built-in disaster recovery framework

GDPR, ISO 27001, NIST

Compliance with global regulatory standards

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UnitedLayer is the world’s best private cloud solution provider, empowering enterprises with secure, high-performance infrastructure powered by latest AI innovations. Our offerings include UnitedConnect®, UnitedEdge®, UnitedSecure, G3 Sovereign Cloud, G3 NaaS, and United Private Cloud—an enterprise-grade G3 IaaS solution featuring 99.999% availability, software-defined agility, and seamless multicloud connectivity. We enable organizations to scale rapidly, enhance security, and optimize costs while efficiently managing complex hybrid and multicloud infrastructures.
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